Online Gerber Viewer by JLCPCB: An Essential Tool to Inspect PCB Layouts

In the realm of PCB manufacturing, the Gerber file format plays an important role in the design and production processes. Understanding and inspecting these files are crucial to ensuring the accuracy and quality of the printed circuit board (PCB). JLCPCB is a leading PCB fabrication and assembly service provider. Fortunately, it  offers an exceptional online tool. It is called the JLCPCB Online Gerber Viewer. It  simplifies and enhances the inspection of PCB layouts. In this article, we will discuss the significance of Gerber files. We will  explore the reasons for inspection. We will  also showcase the powerful functionalities of JLCPCB's Online Gerber Viewer.

What is a Gerber file?

A Gerber file, named after the famous Gerber Scientific Instruments, is a standard file format used in the sector of printed circuit board (PCB) manufacturing. It serves as a crucial bridge between the design stage and the physical realization of a PCB. Essentially, a Gerber file is a collection of instructions and data that communicates the precise specifications and details of the PCB design to the manufacturing equipment.

In more technical terms, a Gerber file is generated from the PCB design software and contains a series of commands that describe each layer of the PCB. These commands include information about the placement of copper traces, solder masks, silkscreen markings, drill holes, and other crucial elements that contribute to the final PCB layout. Each layer is represented as a separate Gerber file, allowing manufacturers to accurately interpret and translate the design into a physical PCB.

The Gerber file format has been widely adopted as an industry standard due to its versatility and compatibility with various PCB manufacturing processes and equipment. It provides a concise and standardized representation of the design, enabling seamless communication and collaboration between design engineers and manufacturers.

One of the key advantages of the Gerber file format is its flexibility in accommodating different PCB layer configurations. Whether a PCB design requires single-sided, double-sided, or multi-layer boards, the Gerber file format can adapt to convey the necessary information. Each layer is defined within its respective Gerber file, allowing for clear differentiation and precise control over the manufacturing process.

Furthermore, Gerber files incorporate not only the geometric layout of the PCB but also important manufacturing details. This includes parameters like trace widths, pad sizes, drill hole dimensions, and material specifications, ensuring that the manufacturing equipment performs the necessary operations accurately and consistently.

In summary, a Gerber file is a standardized file format that encapsulates the critical information required to produce a PCB. It serves as a vital communication medium between the PCB design software and the manufacturing equipment. By conveying precise instructions and specifications, Gerber files enable manufacturers to bring PCB designs to life with the utmost accuracy and fidelity.

Design for Manufacturability (DFM) Analysis:

By analyzing the Gerber files, manufacturers can identify potential manufacturing issues, such as inadequate spacing between components, unachievable trace widths, or insufficient clearances. This helps in optimizing the design for efficient and cost-effective manufacturing. Addressing DFM concerns at the early stages of the design process saves time, reduces manufacturing risks, and streamlines the production timeline.

Error Detection and Correction: 

Detecting errors early in the manufacturing process saves time and resources. Inspecting Gerber files helps identify errors such as missing or overlapping features, incorrect layer assignments, or mismatches in the solder mask and silk screen layers. With the assistance of an advanced online viewer like JLCPCB's, design engineers can quickly spot these errors and rectify them before initiating the manufacturing process, minimizing rework and production delays.

Collaboration and Communication: 

Gerber files act as a common language between designers, manufacturers, and assemblers. Inspecting the files ensures clear communication and effective collaboration, reducing misunderstandings and streamlining the entire production cycle. With the availability of the Online Gerber Viewer, stakeholders can easily share and discuss design iterations, enabling smoother collaboration and efficient decision-making.

Exploring JLCPCB's Online Gerber Viewer:

JLCPCB's Online Gerber Viewer is a user-friendly and feature-rich tool that simplifies the inspection process of Gerber files. Let's explore some of its notable features:

User-Friendly Interface:

The viewer boasts an intuitive and easy-to-navigate interface, making it accessible to both beginners and experienced users. The clean layout allows for effortless file upload and exploration. Users can quickly familiarize themselves with the tool, eliminating the need for extensive training or technical expertise. There is a clear-cut set of instructions for ordering.

Below is how the interface looks like. You have to open an account. Then you can login and start uploading your gerber files. You can login anytime to see your upload history.

Comprehensive File Format Support:

JLCPCB's Online Gerber Viewer supports a wide range of file formats, including Gerber (RS-274X), Excellon drill files, and even ZIP archives containing multiple Gerber layers. This versatility ensures compatibility with various PCB design software and simplifies the viewing process. Users can confidently upload their Gerber files without worrying about format limitations.

After uploading the zip folder, it can detect the number of layers.

Take a look at the image below. Here the Online Gerber Viewer detected a 2-layered board.

Similarly, in case of this design, the same tool detected 4 layers.

All uploads are secure and confidential. 

Layer Selection and Visualization:

The viewer enables users to selectively display individual PCB layers or combinations of layers, making it easier to analyze specific components, copper traces, solder masks, silk screens, and other essential elements. This feature provides a comprehensive view of the PCB, allowing users to examine the design from different perspectives and assess its integrity.

You can analyze your PCB layer by layer.

This is when all the layers are visible:

Then you can select the Top layer only:

And this is the bottom layer:

There are other parts of the PCB on the left side of the console. Such as-Top silk, Top solder mask, Top paste mask etc. You can check and uncheck them to view. It makes your observation much more convenient.

Zooming and Measurement Tools: 

The viewer offers zooming capabilities and measurement tools, empowering users to examine intricate details, measure distances accurately, and ensure precise component placements and dimensions. The ability to zoom in and out helps users identify minute details, ensuring that every aspect of the design is thoroughly inspected.

In the image below, we can see the zoom option.

Analysis result:

As soon as you upload your gerber files, the  Online Gerber Viewer gives you an analysis result. It is done within the shortest possible time.

The following figure shows how an analysis result looks like. You can see pretty much everything. Number of layers, trace width, drill size and lots more. If there is an error in your design, you will see that too. The result shows warnings in yellow.

3D Visualization:

In addition to 2D views, JLCPCB's Online Gerber Viewer also provides an optional 3D visualization feature. This immersive experience facilitates a better understanding of the PCB's physical appearance, component heights, and spatial relationships. Users can rotate, pan, and zoom in the 3D view to gain a comprehensive understanding of the PCB's three-dimensional structure.

Features offered by Online Gerber Viewer by JLCPCB at a glance:

To wrap up:

The JLCPCB Online Gerber Viewer is an invaluable tool that simplifies the inspection and verification of Gerber files, ensuring the accuracy and quality of PCB layouts. By utilizing this user-friendly and feature-rich tool, design engineers, manufacturers, and assemblers can effectively identify errors, optimize designs for manufacturability, and streamline collaboration. The power of JLCPCB's Online Gerber Viewer enhances the efficiency of the PCB manufacturing process, ultimately leading to higher-quality products and faster time-to-market.

With its comprehensive file format support, advanced visualization features, and collaborative capabilities, JLCPCB's Online Gerber Viewer revolutionizes the way PCB layouts are inspected and analyzed. The user-friendly interface and intuitive navigation make it accessible to users of all levels of expertise, eliminating the need for extensive training or technical proficiency. The ability to selectively display and visualize individual PCB layers or combinations of layers provides a comprehensive view of the design, allowing for a thorough assessment of the PCB's integrity.

The zooming and measurement tools offered by the viewer enable users to examine intricate details, ensuring precise component placements and dimensions. The cross-sectional views and optional 3D visualization feature provide an in-depth understanding of the PCB's internal structure, aiding in the identification of potential issues and improving overall manufacturing quality.

By inspecting Gerber files with the JLCPCB Online Gerber Viewer, design engineers can verify the accuracy of their designs, address design for manufacturability (DFM) concerns, and detect errors early in the manufacturing process. This results in optimized designs, reduced manufacturing risks, and improved overall product quality.

In conclusion, the JLCPCB Online Gerber Viewer empowers users to conduct comprehensive inspections of PCB layouts, ensuring the successful realization of design intent. Its intuitive interface, extensive feature set, and collaborative capabilities make it an indispensable tool for anyone involved in the PCB manufacturing process. By harnessing the power of the JLCPCB Online Gerber Viewer, designers and manufacturers can achieve greater efficiency, accuracy, and collaboration, ultimately leading to superior PCBs and accelerated time-to-market for their products.